|
Prologue, contents, & Introduction |
|
2 |
| 1 |
Technological Schemes of Oxosynthesis Processes |
|
8 |
| 1.1 |
Schemes with Thermal Decobaltization |
|
10 |
| 1.2 |
Salt-Containing Schemes |
|
15 |
| 1.3 |
Evaperational and Mixed Schemes |
|
17 |
| 2 |
The Hydroformylation Stage |
|
19 |
| 2.1 |
Notions about Hydroformylation Reaction Mechanism |
|
19 |
| 2.2 |
Kinetics of Cobalt Hydrocarbonyl Interactions with Olefins; Nature of Hydroformylation Chain Reactions |
|
32 |
| 2.3 |
Theory of Conence Reactions |
|
39 |
| 2.3.1 |
Ligand Substitution & Ligand Exchange Reactions |
|
43 |
| 2.3.2 |
Ligand Introduction Reactions |
|
48 |
| 2.3.3 |
Oxidizing-Restoration Reactions in Complex Compounds |
|
49 |
| 2.3.4 |
Complicated Conence Reactions |
|
50 |
| 2.3.5 |
Conence Reactions & Catalysis Mechanisms |
|
56 |
| 2.4 |
Stages of Hydroformylation Reaction Mechanism |
|
61 |
| 2.4.1 |
Formation of the π Complex |
|
61 |
| 2.4.2 |
Transition of the π Complex into Alkylcobaltcarbonyl |
|
62 |
| 2.4.3 |
From Alkylcobaltcarbonyl into Acylcobaltcarbonyl |
|
64 |
| 2.4.4 |
Transition of Acylcobaltcarbonyl into Aldehyde |
|
65 |
| 2.5 |
Isomer Formation Mechanisms; Influence of Reaction Conditions on Isomer Contents of Final Products |
|
69 |
| 2.6 |
Thermodynamic and Kinetic Regularities Relative to the Hydroformylation Reaction |
|
82 |
| 2.6.1 |
Influence of Solvents on Reaction Speeds |
|
86 |
| 2.6.2 |
Influence of Parameters on Isomer Contents of Products |
|
87 |
| 2.7 |
Side Reactions During Olefin Hydroformylation |
|
90 |
| 2.7.1 |
Homogenous Hydrogenation of Aldehydes in Alcohol |
|
94 |
| 2.7.2 |
Formation of Alkylformyls |
|
96 |
| 2.7.3 |
Aldol Condensation of Aldehydes |
|
97 |
| 2.7.4 |
Formation of Acetyls |
|
101 |
| 2.8 |
Influence of Phase Equilibriums and Reactor Stream Structures on Hydroformylation |
|
104 |
| 2.9 |
Principles for Constructing Hydroformylation Centers |
|
108 |
| 2.9.1 |
Chemico-Technological Specifics of Hydroformylation as a Precondition when Choosing Reactors |
|
108 |
| 2.9.2 |
Apparatuses for Designing Hydroformylation Reactors |
|
109 |
| 2.9.3 |
Calculating & Optimizing Hydroformylation Reactors |
|
112 |
| 2.10 |
Math Modeling of Kinetics in Hydroformylation |
|
115 |
| 2.10.1 |
Kinetic Model for Propylene Hydroformylation |
|
116 |
| 2.10.2 |
Kinetic Model for Ethylene Hydroformylation |
|
118 |
| 2.11 |
Influence of Foreign Particles on Hydroformylation |
|
120 |
| 2.11.1 |
Influence of Oxygen & Peroxide Compounds on Same |
|
120 |
| 2.11.2 |
Influence of Dyads and Acetylene on the Same |
|
121 |
| 2.11.3 |
Influence of Ammonia on the Same |
|
122 |
| 2.11.4 |
Influence of Sulfuric Compounds on the Same |
|
122 |
| 3 |
Cobaltization and Decobaltization Stages |
|
124 |
| 3.1 |
Cobalt Carbonyl Formation |
|
124 |
| 3.1.1 |
Kinetics of Cobalt Carbonyl Formation out of Own Salts |
|
124 |
|
Influence of Type of Salt on Reaction Speed |
|
125 |
|
Influence of Partial Pressure, Carbon Oxide, and Temp. |
|
126 |
|
Influence of Aldehydes, Ketones, Alcohols, Amines |
|
127 |
|
Mechanism for Cobalt Carbonyl Formation of Own Salts |
|
130 |
| 3.1.2 |
Cobalt Carbonyl Formation out of Metallic Cobalt |
|
137 |
| 3.1.3 |
Principles for Accomplishing Cobaltization Stages |
|
139 |
| 3.2 |
Cobalt Extraction from Hydroformylated Products |
|
140 |
| 3.2.1 |
Thermal Decobaltization |
|
140 |
| 3.2.2 |
Acidic Decobaltization |
|
143 |
| 3.2.3 |
Evaporational Decobaltization |
|
146 |
| 3.2.4 |
Acidic-Evaporational Decobaltization |
|
148 |
| 3.2.5 |
Technological Principles for Achieving Decobaltization |
|
149 |
| 4 |
The Hydrogenation Stage |
|
150 |
| 4.1 |
Hydrogenation of Hydroformylated Products Using the Heterogenous Catalytic System |
|
151 |
| 4.1.1 |
Heterogenous Catalysts for Aldehyde Hydrogenation in Oxosynthesis |
|
151 |
|
Cobalt Catalysts |
|
152 |
|
Sulfurous Catalysts |
|
154 |
|
Skeleton Catalysts |
|
158 |
|
Chromic Catalysts |
|
158 |
|
Other Catalysts |
|
161 |
| 4.1.2 |
Kinetics and Mechanisms for Aldehyde Hydrogenation Reactions |
|
161 |
| 4.2 |
Technological Principles of the Hydrogenation Stage |
|
180 |
| 4.2.1 |
Choosing Industrial Reactors for Hydrogenation |
|
180 |
| 4.2.2 |
Choosing Reactors for the Hydrogenation Stage |
|
188 |
| 4.2.3 |
Requirements for Catalysts in Hydrogenation Stage |
|
192 |
| 4.3 |
Homogenous Catalytic Hydrogenation of Aldehydes with Cobalt Carbonyls |
|
196 |
| 5 |
Technological Schemes for Oxosynthesis Processes |
|
199 |
| 5.1 |
Olefin Hydroformylation at Low Concentrations of Cobalt Catalysts |
|
199 |
| 5.2 |
Naphthenic Evaporation Scheme (NES) for Oxosynthesis |
|
205 |
| 5.2.1 |
Principles for Accomplishing the NES |
|
205 |
| 5.2.2 |
Production of Cobalt Naphthene |
|
206 |
| 5.2.3 |
Stages of Carbonyl Formation and Hydroformylation |
|
207 |
| 5.2.4 |
The Oxidizing Decobaltization Stage |
|
209 |
| 5.2.5 |
Separation of Hydroformylated Final Products; Cobalt Recirculation and Regeneratio |
|
210 |
| 5.2.6 |
Aldehyde Final Product Hydrogenation |
|
212 |
| 5.2.7 |
Butyl Alcohol Rectification |
|
215 |
| 5.2.8 |
NES with Olefin Recirculation |
|
216 |
| 5.3 |
Oxosynthesis with Cobalt Catalysts for Hydroformylation of Modified Phosphines |
|
218 |
| 5.4 |
Hydroformylation with Rhodium Carbonyls |
|
225 |
| 5.4.1 |
Influence of Olefin Hydroformylation Reaction Parameters on Rhodium Carbonyls |
|
228 |
| 5.4.2 |
Products of Hydroformylation Reactions |
|
233 |
| 5.4.3 |
Rhodium Carbonyl-Phosphine Complexes Used as Hydroformylation Catalysts |
|
239 |
| 5.5 |
Comparison of Directions in Oxosynthesis Development |
|
240 |
| 6 |
New Directions in Oxosynthesis Development |
|
245 |
| 6.1 |
Production of 3-Methylhexanole |
|
246 |
| 6.2 |
Olefin Hydrocarboxylation |
|
248 |
| 6.3 |
Olefin Hydrocarbalcoxylation |
|
250 |
| 6.3.1 |
Hydrocarbalcoxylation Catalysts |
|
250 |
| 6.3.2 |
Influence of Pyridine on Reaction Speed and Selectivity |
|
252 |
| 6.3.3 |
Influence of Parameters on Hydrocarbalcoxylation Reaction Speed Catalyzed by Cobalt Carbonyl |
|
253 |
| 6.3.4 |
Influence of Olefin Structure on Hydrocarbalcoxylation Reaction Speed Catalyzed by Cobalt Carbonyl |
|
255 |
| 6.3.5 |
Isomer Contents of Products During Hydrocarbalcoxylation and Its Defining Factors |
|
257 |
| 6.3.6 |
The Hydrocarbalcoxylation Mechanism; Influence of Bases on Reaction Speed |
|
259 |
| 6.3.7 |
Directives on the Practical Use of the Olefin Hydrocarbalcoxylation Reaction |
|
262 |
| 6.4 |
Diolefin Hydrocarboxylation |
|
263 |
| 6.5 |
Diolefin Hydrocarbalcoxylation |
|
268 |
| 6.6 |
Production of Diethylketone via Hydroformylation |
|
270 |
| 6.7 |
Hydrocarbalcoxylation of Non-Saturated High Acids and Their Ethers |
|
273 |
| 7 |
Oxosynthesis Products; Scale of Production and Fields of Application |
|
275 |
| 7.1 |
Propylic Alcohol, Propionic Aldehyde, Propionic Acid |
|
276 |
| 7.2 |
Butyl Alcohol and Butyl Aldehyde |
|
277 |
| 7.3 |
High Aliphatic Alcohols |
|
284 |